Alfa Laval - Böcek işleme sistemleri

Böcek işleme sistemleri

Böcek işleme, gelecekteki gıda güvenliği ve organik atık bertarafı zorluklarına uygulanabilir bir çözüm sunar. Küresel nüfus artışı ve protein açısından zengin gıda arzındaki %50'lik artış, böcek işleme sistemlerini kümes hayvanları ve çiftlik hayvanları için yüksek besin maddesi sağlamak için zorunlu hale getiriyor. Alfa Laval böcek işleme sistemleri, yüksek kaliteli böcek proteinlerini ve lipidlerini güvenli, güvenilir ve daha sürdürülebilir bir şekilde çıkarmayı mümkün kılar.

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Hayvan ve su ürünleri besini için sürdürülebilir, yüksek kaliteli protein unu

  • Yüksek kaliteli son ürünler, düşük enerji tüketimi
  • Düşük sıcaklık, kısa proses süresi
  • Hijyenik tasarım
  • Hızlı başlatma ve kapatma süresi
  • Kademeli kapasite genişletme için modüler yaklaşım

Nutrient-rich insect feedstock provides a valuable source of protein and fat for fish, poultry and livestock. Alfa Laval insect processing systems are sustainable, high-yield solutions that reduce emissions and use less land, water and energy than conventional systems.

Alfa Laval and partner Bühler Insect Technology Solutions (BITS) can provide full-scale insect processing solutions – from specific units to a complete plant for insect rearing and processing. At the core is the proven Alfa Laval Centriflow continuous wet rendering system to extract valuable proteins and lipids.

This combined expertise optimize industrial insect processing plants. The result? Higher protein recovery, more energy savings, and greater flexibility to ramp up production to meet growing demand.

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How it works

The Alfa Laval Centriflow insect systems are the core of the insect processing system, which is based on Alfa Laval’s proven core equipment. Wet rendering involves these steps:

  • Raw material preparation: pre-cutting larvae to improve pumpability, heating and separation efficiency
  • Heating: direct heating via steam injection into a melting tube or indirect heating using Alfa Laval Contherm scraped surface heat exchanger
  • Separation in 3 phase decanter: dewatering the heated raw material into solids, stick water and lipids stream by means of a three-phase decanter
  • Purification of lipids: purification the lipids fraction by means of centrifugal separation
  • Concentration of stick water: Removal of water from the stick water and recovery of the water-soluble protein fraction using the Alfa Laval AlfaVapTM plate evaporator
  • Drying and meal handling: Final dewatering of the decanter solids and stick water concentrate into the high quality insect protein meal
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Bize ulaşın

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Services

Food system services

Alfa Laval Food system services help extend the performance of your food systems by maximizing the performance of your processes. This enables you to:

  • Continually improve your operations to maintain competitive advantage
  • Focus on uptime, optimization and availability
  • Maximize return on investment throughout the life cycle of your food systems

Learn more about our service offer

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