Foodec
Alfa Laval Foodec dekantör santrifüjleri, hassas gıda ve içecek ürünlerinin işlendiği ve kolay temizlemenin çok önemli olduğu endüstriler için idealdir. Gıda işleme için Foodec dekantör santrifüjleri, gıda işleme uygulamalarında kullanılmak üzere özel olarak tasarlanmıştır. Endüstriyel gıda proseslerinde katı hijyen kurallarına uymak için hijyen standartları özellikle önemlidir.
Foodec dekantör santrifüfleri gıda proseslerinde kullanmanın avantajları
- Etkili sıvı ekstrasyonu, tahliye edilen katı maddelerde yüksek verim ve düşük nem sağlar
- Yüksek kaliteli bir son ürün sunarken separasyon maliyetlerini en aza indirir
- AL temizleme teknolojisi ve yenilikçi kontrol sistem yazılımı sayesinde CIP ile kolay ve hızlı temizlenir
- Farklı proseslere veya hammaddelere uyum sağlamak için yüksek operasyonel esnekliğe sahiptir
- Tahrik sistemi, alternatif teknolojilere göre çok daha düşük güç tüketimi sunar
Nasıl çalışır
Gıda proseslerinde santrifüjleme Foodec ile nasıl çalışır
Ayırma, vidalı konveyörle donatılmış yatay silindirik bir tamburda gerçekleşir. Sabit bir giriş tüpü ürünü tambura aktarır ve bir dağıtıcı ürünü kademeli olarak hızlandırır. Santrifüj kuvvetleri katı maddeleri sıvıdan ayırır. Katı maddeler tambur duvarında toplanır ve sıkıştırılır.
Bir konveyör tamburun içinde hafif farklı bir hızda döner. Bu, tambur duvarındaki çökelmiş katı maddeleri uca doğru taşır. Foodec'in tasarımı dar bir açıklıktan akışı iyileştirmek için tambur içindeki hidrolik basıncı arttırır. Sıkıştırılmış ve sudan arındırılmış katı maddeler, konik ucun daha küçük çapındaki tahliye delikleri aracılığıyla tamburdan ayrılır. Ayırma, tamburun silindirik kısmının tümü boyunca gerçekleşir ve berraklaştırılmış sıvı bir ayrıştırma diski (iç merkezcil pompa) aracılığıyla ayrılır.
Foodec dekantör santrifüjlerindeki sıvıyla temas eden tüm parçalar paslanmaz çelikten imal edilir. Kontrol sistemi grafik kullanıcı arabirimi ve çoklu iletişim seçenekleriyle donatılmıştır.
Optional features
Alfa Laval Foodec decanter centrifuges for food processing are available with other options based on your specific operating requirements.
- Energy-saving power tubes can reduce the overall energy footprint. for applications where low energy consumption is important,
- A paring disc configuration, featuring a pressurized outlet if oxidation or foaming are a concern.
- For higher levels of hygiene, the Foodec Hygiene Plus model contains all the most advanced features for outstanding drainability and cleanability on the inside as well as the outside of the centrifuge bowl, including smooth surfaces, to help maintain optimal hygiene. Foodec Hygiene Plus units are also available with additional TrueStainless and SaniRibs options:
Watch the video on upgrading food decanter centrifuge with Hygiene Plus features for outstanding drainability and cleanability to maintain optimal hygiene for your processing.
TrueStainless™
Designed for long-lasting and unmatched hygiene.
TrueStainlessTM ensures solid stainless steel is used for the frame and other key parts that may be in contact with corrosive atmospheres, leading to optimal hygiene and longer equipment life.
SaniRibs®
The cleaner, more efficient way to transport solids.
Our unique seal welded ribs create optimal friction which offers better, more efficient solids transportation. This innovative technology also eliminates pathogen hot spots and allows for easy cleaning, meaning longer production runs, less manual maintenance, and improved profits.
Uygulamalar
Brewery
Alfa Laval has a proven track record for supplying advanced-technology industrial food processing machinery and equipment to meet brewing industry requirements - with prime focus on the separation processes involved.
Fruit juice
For all fruit juice producers, efficient juice extraction and maximum yield at minimum cost is crucial. You also have to observe stringent hygiene standards. Foodec decanter centrifuges have the versatility and hygiene focus to enable you to achieve all this.
Milk
Alfa Laval Foodec decanter centrifuges provide you with an efficient, profitable way of processing casein and lactose into attractive, high-value dairy products.
Soy protein
The unique design of the Alfa Laval Foodec decanter centrifuges features a series of built in advantages that provide you with substantial processing benefits. The most hygienic and efficient way to process soy protein isolate.
Plant-based beverages such as oat, almond and rice drinks
Foodec is ideal for plant-based drink production with focus on reliability, optimization of water and energy consumption and getting the most out of your raw material, from soy and oat to almonds, rice and beyond.
Tomato
Tomatoes are used in huge numbers of food products. This also means that there are many different types of tomato processing involved. Foodec decanter centrifuges are one of the few types of equipment with the versatility and hygiene focus to be able to handle this.
Wine
Foodec decanter for grape juice processing and winemaking. The high efficiency of decanter centrifuges for food processing makes it possible to replace traditional presses and clarification equipment in winemaking.
Servisler
Maintenance of Foodec decanters is key for ensuring optimum process performance and best possible hygienic conditions.
Depending on process conditions (running time, type of raw, process temperature, number of CIP cycles etc.), Alfa Laval recommends having:
- a decanter inspection at least every 4-6 months
- a major service at least every year.
Qualified Alfa Laval field service engineers can perform inspection and service either on site or in an Alfa Laval service center.
Maintaining bowl and conveyor in good condition is essential for hygienic process conditions and process performance. Bowl and/or conveyor repair is done at an Alfa Laval service center.
With connected services such as remote support and monitoring maintenance intervals can be extended. Maintenance, repairs, condition and remote monitoring can be bundled in a Service Agreement, tailor to your particular needs.
Alfa Laval also offers trainings for on-site maintenance staff.
Contact our dedicated service expert for a Service Agreement offer that is specially tailored to your needs.
